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The products start as raw
wool, purchased in the Atlantic
provinces.
First
the wool is put through a
washing machine that was built
in 1949 and washed with liquid
soap and hot water. After
the wool is washed, it weighs
almost forty percent less,
now that the dirt and grease
are out. The wool is then
dried in the wool dryer.
The carding machines which
combs and brushes the wool,
is made of more than a dozen
wire bristled rollers through
which the wool is fed. The
wool is then spun into thread
on a 128-bobbin spinning frame.
The wool is twisted into various
plies, 2- and 3-ply are most
popular. The mill will also
fill orders for 1- or 4-ply
yarn.
If
the wool is to become yarn,
it is wrapped into four-ounce
skeins. If the wool is becoming
someone’s blanket, it
is warped onto a loom. Sixteen
hundred warp threads make
up a blanket, and each one
is fed through a loom.
After the blankets are preshrunk
in steaming hot soap and water,
they are hung to dry in the
dry house, and brushed again
to make them fluffy, then
hemmed, folded and packaged
for sale or shipping.
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